KIOptiPack: Comprehensive AI-based Optimization of Plastic Packaging

Optimal Design
Machine Learning
Process Model
Author

Palaimon

Published

August 1, 2022

KIOptiPack (08/2022 – 07/2025)

AI-based Optimization of Plastic Packaging with Recycled Content

KIOptiPack

KIOptiPack aims to drastically reduce emissions and petroleum needs by optimizing plastic packaging using AI and recycled materials.

Problem Statement

Plastic is known for its versatility and functionality, especially in packaging. The low reuse rate of recycled materials in packaging, currently at about 11%, presents a challenge to sustainability goals. Factors such as fluctuating properties and limited availability of high-purity batches hinder recycled materials usage.

Project Goal

The project seeks to develop AI-based tools for successful design and production of plastic packaging with high recycled content. These tools will be validated and implemented in a data-driven application space, encompassing processes like design under recyclability and functionality, extrusion production, and forming.

Project Approach

The project involves establishing a data infrastructure, developing new analysis and process optimization tools, and ensuring continuous sustainability evaluation. A central networking platform facilitates collaboration with partner projects like K3I-Cycling, enhancing insights for lifecycle assessments and optimizing the overall system.

Innovations and Perspectives

Fraunhofer UMSICHT leads sustainability assessments, validating processes against ecological criteria to minimize climate impact. Investigations include material stability and perception by consumers to prevent “Greenwashing.” Tools developed within the project guide packaging manufacturers in sustainable decision-making.

Project Details

  • Total Funding: 20 million Euro
  • Project Duration: August 2022 – July 2025

Project Partners

  • Institut für Kunststoffverarbeitung an der RWTH Aachen
  • Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
  • Artificial Intelligence Center Hamburg (ARIC) e.V.
  • Rheinisch-Westfälische Technische Hochschule Aachen
  • Hochschule Schmalkalden (HSM)
  • Hochschule Albstadt Sigmaringen (HSAS)
  • Technische Universität Dresden
  • Universität des Saarlandes
  • Aixtrusion GmbH
  • Apheris AI GmbH
  • Carbon Minds GmbH
  • Deutsche Institut für Normung e.V.
  • Dida Datenschmiede GmbH
  • Digimind GmbH
  • Ehrenmüller GmbH
  • Evonik Operations GmbH
  • Foboha Germany GmbH
  • GreenDelta GmbH
  • HiPP-Werk Georg Hipp OHG
  • Hamburger Informatik Technologie-Center (HITeC) e.V.
  • Institut cyclos-HTP GmbH
  • Infosim GmbH & Co. KG
  • Körber Pharma GmbH (formerly Mediseal)
  • A. Schulmann GmbH
  • Pacoon GmbH
  • Palaimon GmbH
  • Peerox GmbH
  • QuoData GmbH
  • Remondis SE & Co. KG
  • Reifenhäuser GmbH
  • RKW SE
  • Simcon kunststofftechnische Software GmbH
  • Südpack Verpackungen GmbH & Co. KG
  • Watttron GmbH

Funding Information

  • Sponsored by the Federal Ministry of Research, Technology, and Space